For a 1965 404.114 German Radio Box. This is how I got it:

mog original

To document some of the problems it has/had:

  • Failed brakes

  • Two crushed lines from tow truck hooks

  • All four brake cylinders rusted

  • Master cylinder rusted

  • Several oil leaks

  • Tires dry rotted

  • Fuel tank sensor broken

  • Primary fuel tank non-operable

  • Rear lights non-working

  • Blinkers non-working

  • Radio battery box rusted with holes

  • Exhaust rusted with holes

  • No soft top

  • Almost anything rubber has gone bad

Work done

  • Brakes

    • All new cylinders

    • Replaced ~20' brake lines

  • Radiator flush

    • Replaced several aged fittings

  • Replaced exhaust

    • Opted not to re-install battery box warmer

  • All fluids changed, and things greased

  • Reconditioned fuel tanks

  • Rebuilt fuel pump

  • Rebuilt Carb

  • Valve clearances, timing, etc.

  • Repaired Radiobox battery compartment

    • cut out and welded new door

  • Wheels powdercoated

    • For new tires

  • Installed soft top

  • Repaired electrical wiring

    • Now tail lights and blinkers work correctly

  • civilian ignition conversion

Data

  1. Personally confirmed data

    • Engine

      • M180.?

    • Brakes

      • Fluid: DOT3+ (yellow)

    • Portal Axles

      • Fluid: gear oil, 80sae, .3L each

    • Transmission

      • Fluid: gear oil, 90sae, 6L

        • GL4 required, as others may eat brass (which is used for bearings/etc.)

        • e.g. Redline MT-90

    • Air System

      • Compressor Fluid: engine oil 10sae

        • A 0W-40 or 10W-40 works

      • Anti-freeze unit Fluid: Ethyl/denatured alcohol

    • Carburetor

      • Model: Zenith 32 NDIX

        • Carb top screws: M5x0.9 and 18mm

          • These are non standard pitch, so if you snap them you likely must make your own. Ask me how I know.

    • Oil plug is M26x1.5

Resources

Radio

Telescoping Mast

SEM 25

The original system was likely SEM 25, which operated 24v from about 26 to 70 MHz.